Hunan Yibeinuo New Material Co., Ltd.
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Trang chủ > các sản phẩm > lót gốm cao su > Super Wear-Resistant Ceramic Rubber Vulcanized Liner

Super Wear-Resistant Ceramic Rubber Vulcanized Liner

Thông tin chi tiết sản phẩm

Nguồn gốc: Changsha, Hunan, Trung Quốc

Hàng hiệu: Elacera

Chứng nhận: ISO9001-2015

Số mô hình: lót gốm cao su

Điều khoản thanh toán & vận chuyển

Số lượng đặt hàng tối thiểu: Có thể thương lượng

Giá bán: Có thể đàm phán

chi tiết đóng gói: Đóng gói trong vỏ bằng gỗ hoặc giá đỡ sắt

Thời gian giao hàng: 25-45 WorkDas

Điều khoản thanh toán: T/T

Khả năng cung cấp: 100.000 ㎡/ năm

Nhận giá tốt nhất
Làm nổi bật:
Hình dạng:
Quad, hexagon, vòng tròn
Độ giãn dài:
≥250%
Tính linh hoạt:
Cao
Loại lót:
Lót gốm
Chịu nhiệt độ:
≤100℃
Chống mài mòn:
Cao
Kích cỡ:
tùy chỉnh
Loại lót:
gốm sứ
Độ dày lót:
10 mm
Ứng dụng:
Khai thác, Xi măng, Thép, Sản xuất điện, v.v.
Tuổi thọ sử dụng:
5-10 năm
Độ bền kéo:
≥12MPa
Hình dạng:
Quad, hexagon, vòng tròn
Độ giãn dài:
≥250%
Tính linh hoạt:
Cao
Loại lót:
Lót gốm
Chịu nhiệt độ:
≤100℃
Chống mài mòn:
Cao
Kích cỡ:
tùy chỉnh
Loại lót:
gốm sứ
Độ dày lót:
10 mm
Ứng dụng:
Khai thác, Xi măng, Thép, Sản xuất điện, v.v.
Tuổi thọ sử dụng:
5-10 năm
Độ bền kéo:
≥12MPa
Super Wear-Resistant Ceramic Rubber Vulcanized Liner

Product Description

Ceramic rubber vulcanized liner is a high-performance composite wear-resistant liner, which integrates toughened special wear-resistant ceramics, high-elasticity rubber, and steel plates through advanced hot vulcanization technology. This wear-resistant composite liner perfectly combines the ultra-high wear resistance of alumina ceramics, the excellent impact buffering and fatigue resistance of rubber, and the stable fixing and supporting performance of steel plates, forming a solid and reliable anti-wear protection layer for material conveying equipment. It can effectively solve the problems of equipment wear, material blocking, static electricity,y and high noise in harsh working conditions, greatly extend the service life of conveying equipment, and reduce maintenance costs significantly.

Alumina ceramic technical parameters

Items Specifications
Content of alumina ≥95%
Density ≥3.8 g/cm3
Rockwell A hardness ≥85HRA
Impact strength ≥1500 MPA
Fracture toughness ≥4.0MPa·m1/2
Bending Strength ≥330MPa
Thermal conductivity 20W/m.K
Thermal expansion coefficient 7.2×10 6m/m.K
Volume wear ≤0.02cm3

Rubber technical parameters

Items Specifications
Pull-apart strength ≥12MPa
Pull apart prolongation 250
Shore hardness 55 65
Permanent deform ≤24
The shared stress between the ceramic and rubber ≥3.0MPa
Temperature resistance ≤100℃
The aging life of rubber ≥15 years
Core Advantages 
Super Wear Resistance: The ceramic layer of the vulcanized liner is made of high-purity alumina corundum ceramic calcined at high temperature, with a Rockwell hardness of HRA≥88 and a Mohs hardness of 9, second only to diamond. Its wear resistance is 5-10 times that of traditional manganese steel liners and 10-15 times that of ordinary rubber liners, with a wear volume of ≤0.03 cm³. It can withstand long-term scouring and wear of hard materials such as ore, coal, and gravel in material conveying systems. 
Excellent Impact Resistance: The special toughening formula of the ceramic layer avoids brittle fracture caused by material impact. The high-elasticity natural rubber layer of the composite liner can effectively absorb the impact force of falling materials, acting as a "shock absorber" to protect the ceramic layer and the equipment body. The combination of ceramic and rubber makes the vulcanized liner suitable for high-impact working conditions such as large material drops inthe mining and port industries. 
Firm Bonding & Anti-falling: Advanced hot vulcanization technology ensures tight bonding between ceramic, rubber, and steel plate of the liner, with a bonding strength of ≥4Mpa. The steel plate is equipped with countersunk bolts, which can be fixed by welding or nut connection, forming double insurance. Even under long-term heavy-load operation in harsh working conditions, it can effectively prevent the ceramic from falling off. 
Anti-blocking & Anti-static: The smooth surface of alumina ceramic and elastic rubber layer can reduce material adhesion, effectively preventing material blocking in hoppers and chutes, and ensuring smooth material conveying. Meanwhile, the ceramic rubber vulcanized liner has good anti-static performance, which can avoid potential safety hazards caused by static electricity accumulation in flammable and explosive environments such as coal mines. 
Low Noise & Energy Saving: The rubber layer of the vulcanized liner can absorb equipment vibration and reduce noise generated by material impact and friction, creating a quieter working environment for industrial sites. The weight of the ceramic rubber liner is only 1/3 of that of the same-thickness manganese steel liner, which reduces the load of conveying equipment and achieves obvious energy-saving effects.
Customizable & Easy Installation: We provide customized ceramic rubber vulcanized liners, which can be tailored in shape, size, thickness, and ceramic surface type (flat or spherical) according to specific equipment working conditions. The modular design of the liner allows quick installation and replacement. During maintenance, only local replacement is needed for heavily worn parts, which greatly saves manpower and time costs for customers. 
Corrosion & Temperature Resistance: The main component of the ceramic layer is α-alumina, which has stable chemical properties and can resist acid and alkali corrosion (PH 3-12). The ceramic rubber vulcanized liner can work normally in the temperature range of -50℃ to 100℃, adapting to various harsh working environments in metallurgy, chemical, and other industries. 


Performance comparison of four wear-resistant materials

1. Polyethylene molecular material: Polyethylene molecular material has the characteristics of good wear resistance, low friction coefficient, good sliding performance, corrosion resistance, good insulation performance, light texture, easy processing, and good shock absorption and noise reduction. The general thickness is 10~30mm. Its hardness and wear resistance meet the requirements. But it is brittle, not shock resistant, and expensive.


2. Cast iron: Cast iron is a commonly used wear-resistant material in engineering. According to the carbon content, cast iron is divided into three types: gray cast iron, and white cast iron. The hardness is between HRA70-80, the texture is hard, but it cannot be cut, the welding is difficult, and it cannot withstand heavier impact loads.


3. Stainless steel: The main material of the stainless steel lining plate is aluminum-chromium alloy, its hardness is 2~3 times that of the cast iron lining plate, and the service life is 12 times that of the cast iron lining plate. Obvious results have been achieved in all aspects. The cost of the stainless steel liner is high, and frequent replacement is likely to cause great waste. Because it is different from the material of the chute, it is more troublesome in welding.


4. Wear-resistant ceramics: Wear-resistant ceramic lining is currently the most widely used chute lining material. It uses alumina as raw material and converts it into an octahedral crystal structure at a high temperature of 1700 °C. The α-alumina, not only hardness reaches HRA88, second only to diamond, its density ≥3.9g/cm3, flexural strength>350MPA, impact toughness ≥2.2J/cm², elastic modulus>317GPA, with strong impact resistance Capability is the common choice of performance and price.


FQA

Is ceramic resistant to wear?

Wear-resistant ceramics are special corundum ceramics made of Al₂O₃ as the main raw material, rare metal oxides as the flux, and calcined at a high temperature of 1,700°C.


Does ceramic have high wear resistance?

The wear resistance of ceramics is very high. After experiments, it is found that the wear resistance of wear-resistant ceramics is 266 times that of manganese steel. It has strong wear resistance and can be used with complete confidence.


Is ceramic tougher than steel?

The hardness of ceramics is higher than that of iron


Yibeino has more than 15 years of experience in the production of wear-resistant ceramics and has rich experience in the design of ceramic products in different industries. It is one of the best suppliers of wear-resistant ceramic plates. If you need it, please contact us